FDH Electronics: Over 65 Years of Wire and Cable Manufacturing Expertise

At the forefront of the wire and cable manufacturing industry, FDH Electronics, through its subsidiary Whitmor/Wirenetics, provides exceptional capabilities to meet the diverse needs of its customers. From humble beginnings in 1959 as Whitmor, a cable manufacturer in North Hollywood, California, to its modern-day state-of-the-art facility in Valencia, California, Whitmor has continually evolved, solidifying its reputation as a leader in custom wire and cable solutions. Acquired by BJG Electronics Group in 2019 and now integrated into FDH Aero, the company offers unparalleled expertise and an extensive product range.

Comprehensive Custom Wire and Cable Solutions

FDH Electronics excels in designing and manufacturing custom wire and cable solutions tailored to specific customer requirements from being QPL’d on NEMA-WC2700-2020 to a complex multiconductor cable build with matched impedance. Whether it’s for general use or specialized high-temperature and harsh environments, FDH Electronics ensures customers’ visions become a reality. Our manufacturing capabilities extend from small prototype runs to high-volume production, ensuring flexibility and scalability.

FDH Electronics serves a broad range of industries, including:
    • Military and Commercial Aerospace
    • Space Exploration
    • Medical Devices & Equipment
    • Other Military Applications (Land Vehicle, Missile, Ground Support Equipment Etc..)
    • Robotics
    • Communications
    • Magnet Wire and Precious Metals
    • Test and Instrumentation
    • Motorsports

Diverse Wire and Cable Product Offerings

FDH Electronics specializes in a wide variety of wire and cable products, ensuring every application is covered. These include:

    1. Primary Wires: Insulated copper & copper alloys for standalone hook-up wire or as sub-components for more complex cables.
    2. Data Cables: Coax, Twinax, Ethernet, Cat5/Cat6, USB/USB Micro, and FireWire – all with multiple construct options for the dielectrics, shield & jackets
    3. Twisted: Two or more insulated conductors twisted together, ideal for routing wires and saving space, this also reduces congestion.
    4. Homogeneous & Composite Cables:  Cables made from multiple identical inner components or made with different sub-components
    5. Coil Cord Cables: Cables designed to expand and contract.
    6. Ribbon Cable: Multiple wires or sub-components lined up parallel to each other to form a cable that lies flat.
SPACE WIRE®

Since 1959, Whitmor/Wirenetics has served the Military, Aerospace, and Satellite markets as a leader in quality mil-spec wire, cable, and tubing products. As an ISO90001/AS9100 manufacturer, Whitmor/Wirenetics, an FDH Aero brand, offers a unique package of products and services, including harness components, mil-spec lightweight wire and cable, value-added services, and engineering support. SPACE WIRE®, from Whitmor/Wirenetics, addresses those markets’ concerns where weight & size savings and outgassing issues are the highest priority. SPACE WIRE® has been proven to perform under some of the most stringent requirements of the Space Industry. Use the quote form below to contact us for mil-spec lightweight wire and cable.

State-of-the-Art Wire and Cable Manufacturing

FDH Electronics employs advanced manufacturing techniques to deliver precision and quality. Our capabilities include:

    • Extrusion Lines: High and low-temperature options with laser-guided precision.
    • Braiding: Bare and plated copper & copper alloy wires, stainless steel, as well as mono & muti-filament textiles.
    • Cabling: True planetary cabling with the capability of producing cables with 100 pairs or more, enabling less flex stress on the cables, and matched impedance constructions, where required.
    • Taping: PTFE, polyimide, and mylar for isolating and jacketing, as well as a variety of foil composite tape for EMI & RFI shielding.
    • Identification: Expansive capacity for ink striping on insulated wire and cable jackets, ink printing, and laser marking.
    • Respooling and Inspection: 100% inspection ensures product integrity.
High-Performance Materials and Testing

FDH Electronics utilizes premium materials, including bare copper, high-strength alloys, and specialized coatings. These materials are tailored for applications requiring:

    • High-temperature resistance
    • Durability in extreme conditions
    • Lightweight properties for aerospace and military use

Comprehensive electrical and mechanical testing capabilities include:

    • High-voltage tests and spark testing in multiple departments
    • WET/DRY dielectric withstand & impulse.
    • Flexibility, flammability
    • Cold bend, crush resistance, and elongation
    • Impedance, Attenuations, Capacitance

Why Choose FDH Electronics?

With over five decades of experience, FDH Electronics has honed its expertise to deliver precision-engineered wire and cable solutions. Our commitment to quality, innovation, and customer satisfaction makes them a premier choice for businesses seeking reliable, high-performance products.

Whether you need a prototype for a groundbreaking project or large-scale production for established applications, FDH Electronics is your trusted partner. Contact us today to learn more about how their capabilities can transform your projects.

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Your #1 Source For PTFE Wire & Cable

With our robust inventory of PTFE hook-up wire & cable, Whitmor/Wirenetics (now FDH Electronics) is the go-to source for your Mil-Spec and Aerospace requirements. From M16878/NEMA HP-3 & M22759 hook-up wire to M27500 cables, you can find all of the PTFE products you need with the excellent customer service you’ve come to expect.  We also offer value-added services such as surface etching, striping, laser marking, and cut & strip for your specific program needs.

In addition to our off-the-shelf products, we have the unique ability to manufacture custom PTFE solutions for your complex cable requirements without imposing the excessive factory minimums you get from other suppliers. We offer runs as small as 100 ft, and with our Premium Expedite option, you can get what you need without the wait.

Looking for engineering help or a custom design for your application? Our engineers are standing by to tackle the tough issues so you can focus on what matters to you – providing top quality products to your customers that will perform beyond their expectations.

Contact us today for more information: Sales.Electronics@US.FDHAero.com

Did you know?

PTFE, also known by the DuPont trade name Teflon®, was accidentally discovered in 1938 by a scientist named Roy Plunkett in an attempt to create a new form of Freon refrigerant by reacting hydrochloric acid with a little known compound called tetrafluoroethylene (TFE). Plunkett discovered that instead of producing the desired gas, the TFE had polymerized into a white, flaky powder. Initially, the value of this substance wasn’t clear to Plunkett, however it came to use in World War II during the development of the Atomic Bomb. Making the bomb required scientists to handle large amounts of the caustic and toxic substance uranium hexafluoride, and PTFE-coated gaskets and liners were able to resist it’s extreme corrosive action. PTFE is inert to virtually all chemicals, and is considered one of the most slippery materials in existence. These properties have made it one of the most valuable and versatile technologies ever invented, contributing to significant advancements in areas such as aerospace, communications, electronics, industrial processes and architecture.

Today, the majority of PTFE (roughly 50% of all production) is used for aerospace and other high-performance electrical wiring applications. The superior dielectric properties of PTFE makes it an ideal insulator for wire & cable used in connector assemblies as well as printed circuit boards operating at microwave frequencies.