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M25038/3 (Thermazone IIIG) Wire – High Temperature, Abrasion Resistant

Thermazone IIIK wires are designed for critical circuit applications where wires must operate in extremely harsh environments, under vibration, and with direct flame exposure. Thermazone IIIG wires also meet or exceed the requirements of MIL-W-25083/3, but provides this performance at a lower cost through the use of an innovative insulation system.

Product # Conductor Size Conductor Diameter Conductor Stranding Min. Insulation Diameter Max. Insulation Diameter Max. Resistance per 1000 ft. @ 20°C Insulation Color Temperature Rating Weight
M25038/3-1818 AWG0.050 in
1.270 mm
27 % Nickel Coated Copper 19/30 0.065 in
1.65 mm
0.097 in
2.46 mm
8.50 ohmsBlack
Blue
Brown
Gray
Green
Orange
Red
Violet
White
Yellow
-55 to 260 ºC10.5 lb/1000 ft.
15.6 kg/1000 m.
M25038/3-2020 AWG0.040 in
1.020 mm
27 % Nickel Coated High Strength Copper Alloy 19/32 0.048 in
1.22 mm
0.083 in
2.11 mm
15.30 ohmsBlack
Blue
Brown
Gray
Green
Orange
Red
Violet
White
Yellow
-55 to 260 ºC9.00 lb/1000 ft.
13.40 kg/1000 m.
M25038/3-2222 AWG0.031 in
0.790 mm
27 % Nickel Coated High Strength Copper Alloy 19/34 0.055 in
1.40 mm
0.075 in
1.91 mm
23.70 ohmsBlack
Blue
Brown
Gray
Green
Orange
Red
Violet
White
Yellow
-55 to 260 ºC6.00 lb/1000 ft.
8.90 kg/1000 m.
M25038/3-1212 AWG0.090 in
2.290 mm
27 % Nickel Coated Copper 19/25 0.100 in
2.54 mm
0.142 in
3.61 mm
2.78 ohmsBlack
Blue
Brown
Gray
Green
Orange
Red
Violet
White
Yellow
-55 to 260 ºC28.0 lb/1000 ft.
41.70 kg/1000 m.
M25038/3-1414 AWG0.072 in
1.830 mm
27 % Nickel Coated Copper 19/27 0.097 in
2.46 mm
0.123 in
3.12 mm
4.32 ohmsBlack
Blue
Brown
Gray
Green
Orange
Red
Violet
White
Yellow
-55 to 260 ºC19.5 lb/1000 ft.
29.00 kg/1000 m.
M25038/3-1616 AWG0.056 in
1.420 mm
27 % Nickel Coated Copper 19/29 0.068 in
1.73 mm
0.103 in
2.62 mm
6.66 ohmsBlack
Blue
Brown
Gray
Green
Orange
Red
Violet
White
Yellow
-55 to 260 ºC13.5 lb/1000 ft.
20.10 kg/1000 m.