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DESIGNED TO DELIVER THE INVENTORY YOU NEED
| Mil-Spec No. | MIL-W-5086 |
|---|---|
| Gauge | 20 |
| Stranding | 19/32 |
| Nom. Outer Diameter | 0.085 |
| Operating Voltage | 600 V |
| Temperature Rating | 105 ºC |
| Conductor | Tinned Copper |
| Insulation | Polyvinylchloride (PVC) Fiberglass Braid |
| Jacket Material | Clear Nylon 22-10 gauge Nylon Impregnated Braid 8-4/0 gauge |
| Color | White - stripes are available for color coding In accordance with MIL-STD-104, Class 1; white preferred |
| Stranding (Number of Strands X AWG gage of Strands) | 19 x 32 |
| Min. Diameter of Stranded Conductor | 0.037 in |
| Max. Diameter of Stranded Conductor | 0.041 in |
| Max. Resistance at 20ºC (68ºF) per 1000 ft. | 9.88 ohms |
|---|---|
| Diameter | 0.085 ± 0.005 in |
| Max. Weight | 6.80 lb/1000 ft. |
| Mandrel Diameter (±3%) - Life Cycle (Oven and Bend Tests) | 4.50 in |
|---|---|
| Mandrel Diameter (±3%) - Cold Bend Test | 3.00 in |
| Mandrel Diameter (±3%) - Wrap Test | 0.51 in |
| Test Load (±3%) - Life Cycle (Oven and Bend Tests) | 0.75 lb |
|---|---|
| Test Load (±3%) - Cold Bend Test | 2.00 lb |
| Max. Conductor Temperature Range | 221 ºC 105 ºF |
|---|---|
| Blocking | 105 ±2 ºC 221 ±3.6 ºF |
| Color Striping or Banding Durability | 250 cycles (500 strokes) (min), 500 grams weight |
| Flammability (Method 1) | 30 sec (max) after-flame 1.50 inches (max) flame travel, either direction on wire No flaming of tissue paper |
| Humidity Resistance | 40 megohms for 1000 ft, min insulation resistance after humidity exposure |
| Identification Durability | 125 cycles (250 strokes) (min), 500 grams weight |
| Impulse Dielectric Test | Primary Insulation (When Test is used in Lieu of Spark Test): 6.0 kilovolts (Peak), 100% Test Finished wire: 8.0 kilovolts (peak), 100% test |
| Min. Insulation Resistance for 1000 ft. | 40 Megohms |
| Life Cycle (Oven Temperature) | 120 ±2 ºC 248 ±3.6 ºF |
| Low Temperature (Cold Bend) | -55 ±2 ºC -67 ±3.6 ºF |
| Shrinkage | 0.125 inch Max. @ 150º ±2ºC (302º ±3.6ºF) |
| Smoke | 110 ºC 230 ºF |
| Spark Test of Primary Insulation | 3000 volts (rms), 60 Hz, 100% test |
| Surface Resistance | 5 megohm-inches (min), initial and final readings |
| Thermal Shock (Oven Temperature) | 105 ±2 ºC 221 ±3.6 ºF |
| Wet Dielectric Test | 2000 V RMS |
| Wrap Test (Oven Temperature) | 95 ±2 ºC 203 ±3.6 ºF |
| Note | In the selection of MIL-W-5086/2 wire specimens for the wrap test, each sample length from which a specimen is to be taken shall first be subjected to the dye inspection described under the wrap test procedure of MIL-W-5086, in order to detect glass fiber protrusions, if present, which permit dye penetration into the underlying braid. Specimens for the wrap test shall be cut only from those portions of each sample length which are free of such glass fiber protrusions. |
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